The Sogabe Ironworks consistently produces the gear reducer parts of the high quality. In addition, we assemble reducers and make a test run.
We are promoting the automation of the processing equipment and the new establishment of the assembly line along with the gain of demand of the construction machinery in recent years.
The NC lathe with autoloader
It can be desorbed material less than 10 kg.
NC multifunction machine with autoloader
This machine does the turning and drilling of the carrier.
Horizontal machining center
It is a Machining Center with eight pallets.
5-axis machining center
This machine can be machined 5 face of work at once.
The size of table is 2m X 6m.
NC hobbing with autoloader
It can be processed external gear (module 3 to 6) unattended.
Hobbing for planet gear
It is a gear cutting machine for planetary gear.(Additional equipment for capacity increase)
Shaving Machine
It can be processed shaving external gear.
Shaving Machine for planet gear
It is a shaving machine for planetary gear.(Additional equipment for capacity increase)
Machining line of gear shapers
It is machining line of internal gear (module 3 to 8).
NC Gear Shaper with robot
It is a machine to cut internal gear using a robot with unmanned.
Broaching machine
These machines can process inner gears in pull-out load 10-30t.
Machining lines of the pinion shaft
It is machining line of the pinion shaft which is used to swing reducer.
Hobbing for pinion shaft
It is a gear cutting machine for pinion shaft.(Additional equipment for capacity increase)
NC outside diameter grinder
This NC grinder can be processed up to 340mm outside diameter.
Assembly line
Assembly line of 600 per month
Gear measuring machine
Measuring range
Module: 0.5 - 20
Torsion angle: -65°- +65°
Maximum outer diameter: 800mm
Face width: 600mm
3D coordinate measuring machine
Measuring range
X=1200mm, Y=2000mm, Z=1000mm
Nylon coating performance test equipment
Nylon Coating is a method which does a coating with powder to steel shaft using Dipping-Fluid.
When nylon coating applied to high stress area, its performance must be verified by test equipment.
Vibration and noise test equipment
This equipment has a structure that transmits torque from drive side reducer to stress side reducer by connecting two reducers to turning wheel.
This equipment measures the stress side reducer vibration (3-way) and noise when the inverter is varied reducer's rotational speed.
The power generated by the stress side reducer is reused by the regeneration capability of the inverter.
4-25 ashima1-chome, Niihama-shi , Ehime 792-0896, Japan
